Phase-Field Modelling of Material Fracture

Phase-field modeling of fracture and instabilities

Aug 2024 - Aug 2025 | Bachelor's Thesis, IIT Roorkee

Project Context

This final year bachelor's thesis, under the supervision of Prof. M.M. Joglekar, focused on computational modeling of brittle fracture using the phase-field method, implemented from first principles. The objective was to study crack initiation and propagation under different loading modes without explicit crack tracking, using a custom finite-element formulation.

Engineering Problem

  • Model fracture initiation and crack growth without prescribing crack paths

  • Implement a coupled displacement–damage formulation consistent with variational fracture mechanics

  • Resolve sharp crack gradients while maintaining numerical stability

  • Study fracture behavior under different loading conditions such as tension and shear

Approach & Methodology

The fracture problem was formulated using a variational phase-field framework, where a scalar damage variable represents the transition from intact to fractured material. Governing equations were derived from total energy minimization, combining elastic strain energy with fracture surface energy regularized by a length-scale parameter.

The formulation was implemented in ABAQUS using user-defined elements (UELs) written in Fortran, enabling full control over element stiffness, internal variables, and history fields. Coupled displacement and phase-field equations were solved in a staggered scheme. MATLAB was used for pre-processing, parameter studies, and post-processing of simulation results.

Benchmark problems were simulated to study crack initiation and evolution under:

  • Pure tensile loading

  • Shear-dominated loading

  • Mixed-mode tension–shear conditions

Key Results

  • Successfully implemented a custom phase-field fracture formulation via ABAQUS UELs

  • Demonstrated crack initiation and propagation without remeshing or predefined crack geometry

  • Captured physically consistent crack paths under tensile, shear, and mixed-mode loading

  • Observed strong dependence of crack localization width and propagation behavior on the phase-field length-scale parameter

  • Verified stability and convergence of the staggered solution scheme across loading cases

Engineering Judgment & Trade-offs

The phase-field approach offers robustness and generality but requires fine meshes near crack regions, increasing computational cost. Choice of the length-scale parameter represents a trade-off between numerical accuracy and efficiency. Implementing the formulation through UELs provided flexibility and transparency but demanded careful management of convergence and history variables compared to built-in damage models.

Tools & Methods

ABAQUS (UELs), Fortran, MATLAB, finite-element discretization, variational fracture mechanics.

Outcome / Takeaway

The project delivered a fully functional, first-principles implementation of phase-field fracture modeling and demonstrated its ability to capture complex crack behavior under multiple loading modes. The work built strong foundations in computational fracture mechanics, user-defined finite elements, and research-grade numerical modeling.